Fior was developing a project for the construction of a new plant for the direct reduction of iron-ore in the Venezuelan Guayana region. This plant will employ the Finmet ("Finos Metalizados") process developed by Fior and Voest-Alpine Industrieanlagenbau ("VAI") (see Note 11). On September 23, 1997, IBH formed a Joint Venture with an Australian mining company, The Broken Hill Proprietary Company Limited ("BHP"), to jointly develop, construct and operate this project, and also to operate the plant formerly owned by Fior; the net assets formerly owned by Fior (see Note 1), including the project costs, represented the initial net assets of the Joint Venture.

Each of IBH and BHP have a 50% ownership interest in the Joint Venture, which consists of three companies, each of which is 50% owned by the two parties: i) Orinoco Iron, C.A. ("Orinoco Iron"), a development stage enterprise, which will construct, own and operate a new 2.2 million tons per year expected capacity hot briquetted iron plant utilizing the Finmet process (the "Orinoco Iron plant"); ii) Operaciones RDI, C.A. ("Operaciones RDI") which owns and operates the plant formely owned by Fior (RDI started operations in May 1997) and iii) Brifer International Ltd. ("Brifer"), which owns the Company's proprietary technology involved in the improved fluid bed iron-ore fines reduction process (the "Improved Fior Process") and, jointly with VAI, the Finmet process (see Note 11).

In September 1997, under a Joint Venture agreement, BHP subscribed capital stock increases in Operaciones RDI and Orinoco Iron, which gave BHP a 50% participation in these companies. Also, BHP bought from IBH for US$30 million (present value of US$28.7 million at such date), payable in cash (see Note 4), 50% of Brifer shares, of which US$20 million was paid by BHP during October and November 1997, and the remaining US$10 million was paid in 1999. Because IBH will have commitments to support the Joint Venture (additional equity contributions and guarantees on bank financing), the gain on this sale was recorded as a reduction of the investment base of IBH in the Joint Venture companies. Therefore, IBH's investment cost basis will be less than its proportionate share of the equity of the Joint Venture companies. This cost basis difference will be recognized when the long-term commitments are fulfilled or released.

As result of the transfers of assets indicated in Note 1, IBH also made loans in 1997 to the Joint Venture companies for US$61.9 million, which bear interest at a rate of 17%. In November 1997 these loans were repaid to IBH. At September 30, 1997, these loans were presented as part of the investment cost basis of the Joint Venture.

Following is a summary of this exchange of assets, the effects on the financial statements of formation of the Joint Venture and other changes in the investment cost basis during 1999 and 1998:




(Thousands of U.S. dollars)
IBH investment base prior to the formation of the Joint Venture:

Equity (100% participation)

13.112

Notes payable to IBH

61.921
Effects upon formation of the Joint Venture:

Historical cost basis of Brifer shares sold (50% participation)

-

Receivable from BHP in excess of historical cost basis of Brifer shares sold

(28.740)
IBH net investment base in the Joint Venture companies (50% participation) at September 30, 1997 46.293
Equity on results during 1998 (net of US$ 3.9 million of interest expenses charged to the Joint Venture companies) (307)
Increase in capital stock of Orinoco Iron 4.700
Notes and loans paid by the Joint Venture companies (58.207)
Participations on long-term loans acquired by IBH 60.000
Accrued interest on notes and participations, net 2.865
Accretion of notes payable to IBH 468
IBH net investment base in the Joint Venture companies (50% participation) at September 30, 1998 55.812
Equity on results during 1999 (net of US$2.7 million of interest expenses charged to the Joint Venture companies) (6.721)
Increase in capital stock of Orinoco Iron 7.900
Increase in capital stock of Operaciones RDI 750
Increase in capital stock of Brifer 3.000
Notes and loans paid by the Joint Venture companies (36.000)
Participations on long-term loans acquired by IBH 40.000
Accrued interest on notes and participations, net 5.606
Accretion of notes payable to IBH 348
IBH net investment base in the Joint Venture companies (50% participation) at September 30, 1999 70.695


IBH has acquired, without recourse, participations in long-term loans granted by a bank to Orinoco Iron and Operaciones RDI. The bank continues to administer the loans. Below is presented a detail as of September 30, 1999 of the participations acquired by IBH:



Maturity date
Interest rate
Amount in US$
 
(%)
(In Thousands)

October 2012

17
91.681

September 2000

8
45.959
 
137.640

Presented as:

Short-term accounts receivable (Note 4)

45.959
Long--term accounts receivable (Note 4)
3.026
Part of the investment base in the Joint Venture
88.655
137.640



The repayment of the long-term loans will be made on the condition that Orinoco Iron and Operaciones RDI comply with commitments to financial creditors and maintain certain ratios of indebtedness and cash flows. The participations on these loans have been considered as permanent financing to support the Joint Venture companies and presented as part of the investment cost basis of the Joint Venture.

The effect of this Joint Venture transaction was to reduce IBH´s participation in the net assets and operations of RDI, Orinoco Iron and Brifer from 100% to 50%. Below is a summary of combined financial information for the Joint Venture companies, which beginning in September 1997 are accounted for on the equity basis:


 
As of and for year ended September 30,
 
1999
1998

 

(Thousands of U.S. dollars)

Balance sheet data at the end of the year

   
Current assets, net of current liabilities
18.853
10.990

Property, plant and equipment, net

757.829
364.582

Total assets

811.615
416.332
Total liabilities
759.125
402.311
Shareholders´ Equity
52.490
14.021

Income statement data

   
Net Sales
34.976
47.220

Gross (loss) profit

(6.994)
6.457

Operating (loss) profit

(12.691)
548
Net loss
(18.811)
(8.534)
Capital expenditures
361.773
248.526


The results of operations of IBH include the following income (expense) from these Joint Venture companies:



 
As of and for year ended September 30,
 
1999
1998

 

(Thousands of U.S. dollars)

 

   
Equity participation in results
(6.721)
(307)

Interests income from loans grantes (Note 4)

8.306
7.903

 

1.585
7.596



In order to finance the construction of the Orinoco Iron plant, Orinoco Iron has arranged to borrow up to approximately US$613 million ("senior debt") pursuant to several credit facilities. The facilities contemplate financial covenants that restrict Orinoco Iron's ability to make distributions to shareholders if certain cash and debt services coverage ratios are not met.

All senior lenders share a common security package consisting of: (1) a security interest in substantially all of the assets of Orinoco Iron (as borrower) and RDI (as guarantor), (2) security interest on sale contracts, construction contracts, supply contracts and insurance policies of Orinoco Iron and Operaciones RDI; (3) a pledge by IBH of its shares ownership in Orinoco Iron, RDI, SVS International Steel Holdings and Venezolana de Prerreducidos Caroní "Venprecar", (4) a pledge by SVS of its shares ownership in Siderúrgica del Caroní "Sidecar", S.A., (5) a pledge by Sidecar of its shares ownership in Venprecar, (6) a real estate mortgage over the land and civil works owned by Venprecar, (7) a commercial establishment mortgage over the commercial establishment of Venprecar, (8) escrow agreements over two bank accounts of Venprecar, and (9) an unconditional guarantee by RDI.

Pursuant to completion support agreements, IBH and BHP has each agreed to: (1) provide their respective share of specific equity and subordinated debt funding aggregating US$146 million prior to final completion of the Orinoco Iron plant, (2) guarantee that future cash flows from RDI (estimated at approximately US$22.8 million), previous to the completion of the Orinoco Iron plant, will be available for the Project, (3) commit to provide their respective share of a facility to cover cost overruns totaling US$90 million, and (4) guarantee payment of their share of senior debt if it becomes due before final completion of the plant.