Operaciones RDI (formerly Fior),
with a capacity of 400,000 MT per year, uses iron ore fines
as raw material, instead of pellets and lumps. It started operating
in 1976 and in 2001, due to the weakening of the prices in that
year and the high investments required by the plant, it ceased
its productive activities. IBH is currently studying the possibility
of resuming its operations.
Process
The Fior® process is based on the reduction of iron ore
to metallic iron at high temperatures and pressure, using reduction
gases. The reduction gas used has a high hydrogen content.
The most important part of the process is the reactor circuit.
First the fines are pre-heated in the pre-heating reactor with
the heat of the natural gas combustion in a fluid bed under
non-reduction conditions.
At a temperature of 750°,
the fines flow by gravity to the first of the three reduction
reactors and, successively go to the other reactors. The iron
ore is reduced when it comes in contact with the ascending reductor
gas and reaches a metallization of 92-93% in the last reactor.
Here, coal is generated from the reduced iron ore in the form
of iron-carbon.
Once the reduction process is
completed, the hot iron is transferred to the briquetting machines,
where it is compacted between the rolls that transform it into
briquettes strings. The strings are separated into individual
briquettes. The briquettes are cooled and then piled in the
open storage yard. The briquettes produced in this process are
very inert and have a low tendency to rust.